Constructed with a stress-relieved unified steel chassis integrating a large-capacity unwinding unit. Provides rigid structural damping against high rotational resonance, accommodating large master rolls up to Φ850 mm with continuous stability.
Each rewinding arm utilizes independent pneumatic-contact pressure regulation. This prevents cumulative tension variances across adjacent slit reels, eliminating core deformation and reel dish-out during diameter buildup.
Engineered with a modular tooling rail supporting quick lateral width repositioning. Allows rapid setup across multiple slitting widths, reducing changeover downtime while maintaining tight edge straightness.
Combines high-precision optical edge detection sensors with dynamic guide rollers to compensate for master roll telescoping. Delivers smooth web conveyance into the cutting station to achieve an operating product yield of ≥99%.
| Model of separator slitting machine | MEAREG MG-1000DF |
|---|---|
| Processed separator substrates | Base film, ceramic-coated separator, composite polymer films |
| Maximum master roll unwind diameter | Φ850 mm |
| Structural frame architecture | Integrated high-rigidity vibration-damped chassis |
| Slitting width adjustment mode | Flexible quick-positioning tooling assembly |
| Winding station architecture | Independent winding arms with constant tension control |
| Finished product qualified yield | ≥99% |
| Web correction mechanism | High-precision automatic EPC edge correction |
| Web transport assembly | Precision balanced guide roller assembly |
| Tension control mode | Closed-loop constant tension regulation |
| Production capability | Industrial-scale continuous roll converting |
| Target application segments | Power battery, energy storage battery, consumer electronics |
| Manufacturing standards | CE marked, ISO 9001 certified industrial execution |
Factory-Configurable Online Inspection Options:
Note: Inspection and automation packages can be tailored to meet cleanroom Class 10,000 / 1,000 factory requirements.
A: The machine integrates a rigid unified frame with large Φ850 mm unwinding capability and independent winding arms. This architecture maintains steady web tension and delivers a qualified product yield of ≥99%, significantly minimizing scrap losses in high-volume production.
A: By assigning individual pneumatic control and torque regulation to each winding arm, every finished roll receives dedicated contact pressure, eliminating uneven winding tightness caused by subtle thickness variations across the master web.
A: Yes. The MG-1000DF features a flexible knife assembly allowing rapid lateral adjustment. MEAREG provides custom-engineered tool holders, spacer sleeves, and full technical documentation to support flexible cell dimension changes.
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