Features a rigid tool-holder rail supporting quick-change mounting between upper straight, lower straight, and rotary shear blades. Delivers optimal cutting angles across varied film tensile strengths while preventing thermal edge curling.
Each rewinding arm utilizes independent pneumatic-contact pressure regulation. This prevents cumulative tension variances across adjacent slit reels, eliminating core deformation and reel dish-out during diameter buildup.
Combines high-speed optical web tracking with responsive servo-driven carriage shifting. Paired with a motorized reciprocating transverse unit to wind continuous edge-trim filaments smoothly onto auxiliary spools.
Built upon a heavy-gauge stress-relieved steel baseplate with precision-ground aluminum guide rollers. Low dynamic runout safeguards fragile ceramic coatings against frictional micro-cracking during extended production runs.
| Model of separator slitting machine | MEAREG MG-1300DF |
|---|---|
| Processed substrates | PE/PP base separator, ceramic-coated film, composite polymer films |
| Maximum operating line speed | 300 m/min |
| Maximum master roll unwind diameter | Φ850 mm |
| Minimum slit reel width | 35 mm |
| Slitting width tolerance | ±0.1 mm |
| Unwind guiding accuracy | ±0.2 mm |
| Finished reel qualified yield | ≥99% |
| Tooling configuration | Interchangeable upper straight / lower straight/circular rotary shear |
| Tension control mode | Closed-loop load cell feedback with low-inertia dancer roller |
| Edge trim collection | Spiral reciprocating oscillating rewinder |
| Regulatory compliance | CE marked, ISO 9001 certified industrial execution |
Factory-Integrated Inspection & Cleaning Options:
Note: Optional hardware configurations are integrated directly into the centralized PLC touchscreen recipe management system.
A: The independent winding arms support standard 3-inch and 6-inch differential air shafts or mechanical friction shafts, accommodating various plastic or fiber core materials without roll slippage.
A: The unit incorporates enclosed drive assemblies, low-outgassing electrical cabling, anti-static ionizer bars, and a localized particulate extraction manifold to prevent airborne contamination.
A: MEAREG provides custom design adaptation based on workshop layout and substrate specifications. Every machine undergoes material Factory Acceptance Testing (FAT) with client test rolls prior to export packing and on-site commissioning.
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