Industrial Converting Equipment Manufacturer | Zhongkai High-tech Zone, Huizhou, China

Tel:+86 13692813452

Email: info@magerui.com

EQUIPMENT CATEGORIES

MEAREG MG-1050DSR Surface-Winding Slitter Rewinder

The MEAREG MG-1050DSR is an industrial-grade surface-winding slitter rewinder engineered by our China factory specifically for soft, low-stretch roll materials such as foam sheets, nonwoven fabrics, and lightweight technical papers. Using friction-driven surface winding, it ensures uniform roll compactness and eliminates roll core deformation caused by center-shaft torque. Featuring pneumatic rotary shear cutting and automatic EPC edge guiding, it ensures clean, burr-free edges across flexible converting lines. Contact our engineering team to review full technical specifications or request a custom factory quotation.
  • Product Description

Core Engineering Features & Performance Advantages

Friction-Driven Surface Rewind Geometry

Utilizes perimeter-contact surface drum winding to drive finished reels at constant peripheral line speed. Completely avoids excessive shaft-center torque, preventing core crushing, inner-layer cinching, and substrate deformation on delicate, low-stretch materials.

Pneumatic Rotary Slitting Knife Assembly

Configured with pneumatically engaged circular rotary shear blades maintaining continuous cutting pressure against bottom anvils. Delivers crisp, burr-free slitting edges across fibrous nonwovens and compressible foam substrates without edge fraying.

High-Precision Automatic EPC Web Alignment

Integrates a responsive edge position control (EPC) unit to detect and dynamically correct edge wander on flexible parent webs. Compensates for irregular master roll edges to ensure straight web delivery into the slitting zone.

Integrated PLC Touchscreen Recipe Control

Controlled via a centralized PLC terminal with an intuitive touchscreen interface. Allows operators to adjust line speed and pneumatic pressure effortlessly, accelerating slit-width changeovers and reducing machine setup downtime.

 

Technical Parameters

Model of slitter rewinder MEAREG MG-1050DSR
Compatible substrate materials Foam sheets, nonwoven fabric, thin paper, soft flexible substrates
Maximum web processing width 1050 mm
Rewinding mechanism principle Friction-driven surface winding geometry
Slitting knife assembly Pneumatically controlled rotary shear knife unit
Web guiding system Automatic high-precision EPC edge position correction
Control interface PLC-based centralized automation with touchscreen HMI
Core protection design Zero-center-torque anti-deformation winding profile
Width adjustment mechanism Quick lateral positioning slitting knife rail
Operating speed regulation Variable frequency stepless speed control
Target converting sectors Flexible packaging, soft material converting, industrial printing
Manufacturing compliance CE marked, ISO 9001 certified industrial execution

Optional Quality & Automation Modules

Factory-Configurable Online Upgrades:

  • Shaftless Pneumatic Unwind Station: Floor-level pickup arms for loading large-diameter soft foam and nonwoven parent rolls without overhead lifting devices.
  • Active Static Neutralizer Bars: High-voltage ionizing bars positioned at web unwind and rewinding stations to discharge static friction electricity.
  • Automated Electronic Length Counter: Precision wheel encoder automatically decelerates and stops the machine upon reaching preset meter targets.
  • Venturi Trim Extraction Blower: Continuous pneumatic waste suction piping that ejects trimmed salvage edges directly into disposal collection containers.

Note: Optional automation accessories are modularly designed to fit existing converting workshop layouts.

Primary Industrial Applications

  • EPE & EVA Foam Converting: Slitting compressible foam packaging sheets and surface protection rolls with uniform roll firmness and flat end faces.
  • Nonwoven Fabric & Filtration Media: Precision slitting of spunbond, meltblown, and medical nonwoven webs without fiber pulling or edge melting.
  • Lightweight Technical Paper Converting: Converting low-grammage thin paper, tissue paper, and liner papers without core collapse or tensile tearing.
  • Soft Thermal & Acoustic Insulation: Slitting flexible insulation felts, synthetic composites, and acoustic padding rolls for industrial installations.

Frequently Asked Questions (FAQ)

Q: Why is surface rewinding preferred over center winding for soft, low-stretch materials?

A: Center winding applies torque directly through the roll core, which easily crushes cores and stretches compressible materials like foam or nonwovens. Surface winding applies motive force along the outer circumference of the rolls, maintaining uniform density without stressing the core.

Q: How does the pneumatic rotary knife assembly handle fibrous nonwoven webs cleanly?

A: The pneumatic cylinders supply constant, calibrated scissor-shearing contact between the rotary upper knife and bottom anvil cylinder, slicing entangled synthetic fibers cleanly without generating loose threads or fraying.

Q: How does MEAREG support custom engineering, factory acceptance testing, and export delivery?

A: As a direct equipment builder in Guangdong, MEAREG tailors roller surface coatings (such as anti-stick silicone or knurled traction finishes), slitting widths, and line voltages to client specifications. Every unit undergoes live material Factory Acceptance Testing (FAT) before export packing.

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Contact Information

Facility: Room A9-401, No.1 Chenwu Road, Zhongkai High-tech Zone, Huizhou, Guangdong, China

Phone: +86 13692813452

Email: info@magerui.com

Business Scope: Worldwide Export & Turnkey Engineering

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