Equipped with high-precision multi-roll smooth roll and micro-gravure metering systems engineered for solventless and solvent-based silicone fluids. Delivers microgram coat weight accuracy (0.8–1.5 g/m²) across the full 1700 mm width, eliminating pinholes and silicone misting.
Features an extended drying tunnel utilizing zoned aerodynamic air nozzles and independent thermal circulation loops. Ensures complete silicone cross-linking at high speeds up to 500 m/min while maintaining optimal web stability without contact scratching.
Synchronized multi-motor servo drives, coupled with ultra-sensitive, low-inertia dancer assemblies, govern this system. Provides continuous web tension isolation between unwinding, coating, drying, and rewinding to eliminate web breaks on paper and low-stretch PP.
Unifies master roll unwinding, web cleaning, silicone coating, curing, and precision surface rewinding into an automated production line. Designed for heavy-duty 24/7 continuous operation with flexible recipe adjustment across multiple paper grades.
| Engineering Parameter | Technical Metric / Machine Capability |
|---|---|
| Model Designation | MEAREG MG-1700RPC |
| Applicable Base Substrates | Glassine, Kraft paper, CCK, PEK, and Polypropylene (PP) webs |
| Standard Substrate Web Width | 1700 mm |
| Operational Coating Speed | 30 – 500 m/min |
| Coating Functional Principle | Precision silicone release coating (solvent / solventless) |
| Drying & Curing Chamber | Multi-zone air flotation dryer with independent temperature control |
| Tension Regulation Architecture | Multi-stage closed-loop vector tension control |
| Web Alignment Execution | Automatic high-precision EPC edge guiding assembly |
| Operating Workflow | Continuous roll-to-roll unwinding, coating, drying, and rewinding |
| Manufacturing Quality Standards | CE-marked, ISO 9001-certified industrial execution |
Turnkey Production Line Upgrades:
Note: All auxiliary control modules are integrated directly into the centralized PLC touchscreen recipe management system.
A: The machine utilizes precision-ground multi-roll metering cylinders with sub-micron dynamic runout and thermal fluid jacket temperature regulation. Combined with servo-driven differential speed control between metering rolls, it maintains strict coat weight tolerances across the entire 1700 mm width.
A: High drying temperatures can deplete paper fiber moisture. The line incorporates progressive multi-zone heat regulation, paired with an optional post-dryer re-humidification unit and chilling rolls, to restore natural paper moisture content (typically 5–7%) and ensure completely flat, non-curling release paper rolls.
A: MEAREG supplies comprehensive turnkey solutions from its manufacturing facility in Guangdong, including line engineering, electrical schematics, and mechanical foundation blueprints. Every production line undergoes complete Factory Acceptance Testing (FAT) with client-provided papers before export packing and on-site commissioning.
Planning a high-speed silicone release paper coating line? Contact MEAREG's senior engineering team to discuss your web width requirements, silicone formulation types, drying tunnel configurations, and line speeds, or to request a comprehensive factory quotation.
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