Industrial Converting Equipment Manufacturer | Zhongkai High-tech Zone, Huizhou, China

Tel:+86 13692813452

Email: info@magerui.com

EQUIPMENT CATEGORIES

MEAREG MG-1200FDS High-Speed Film Slitting Machine

The MEAREG MG-1200FDS is a high-speed, heavy-duty industrial film slitting machine engineered by our China factory for continuous converting of BOPP, PET, CPP, and multilayer barrier film substrates. Featuring an anti-vibration structural steel chassis, independent closed-loop dynamic tension regulation, interchangeable rotary shear/razor tooling, and integrated static neutralization, it guarantees stable, high-precision reel slitting without film stretching or edge curling. Contact our technical engineering team to download the complete datasheet or request an immediate factory quotation.
  • Product Description

Core Engineering Features & Performance Advantages

Heavy-Duty Anti-Vibration Chassis

Constructed with a high-rigidity normalized steel frame housing dynamically balanced aluminum guide rollers. Effectively dampens high-speed mechanical resonance to eliminate web flutter and ensure precise slit width stability.

Independent Closed-Loop Tension System

Configured with dedicated vector drives and high-sensitivity load cells on both unwinding and rewinding stations. Dynamically regulates tension across varying roll diameters, preventing stretching, sagging, or edge deformation on thin polymer films.

Interchangeable Dual Slitting Geometry

Features a modular tooling carriage accommodating both rotary shear knives and precision razor blades. Allows rapid switching between shearing modes to match the specific cut resistance of brittle, ductile, or multi-layer barrier substrates.

Dynamic Web Guiding & Static Neutralizing

Integrates an automatic optical/ultrasonic EPC edge alignment unit with active high-voltage ionizing bars. Continuously corrects lateral web travel while neutralizing electrostatic charges to prevent film inter-layer adhesion and particle attraction.

Technical Parameters

Model of film slitting machine MEAREG MG-1200FDS
Processed film substrates BOPP, PET, CPP, PVC, PE, and multilayer barrier films
Maximum web processing width 1200 mm
Structural frame architecture High-rigidity vibration-damped industrial steel frame
Operating speed profile Stable high-speed continuous web converting
Tension control topology Independent closed-loop tension regulation with load cell feedback
Supported slitting modes Rotary shear cutting / Razor blade slitting (Interchangeable)
Web alignment mechanism Automatic high-precision EPC edge position correction
Electrostatic control Active multi-point ionizing static elimination system
Guide roller specification Hard-anodized, dynamically balanced low-inertia aluminum rollers
Slitting width adjustment Rapid lateral positioning tool holder rail
Target converting industries Flexible packaging, label manufacturing, technical film converting
Manufacturing compliance CE marked, ISO 9001 certified industrial execution

Optional Quality & Automation Modules

Factory-Configurable Online Upgrades:

  • In-Line High-Speed Optical Inspection: Automated CCD camera scanning to detect film surface pinholes, gel spots, streaks, and printing discrepancies.
  • Laser Core Positioning Projector: Calibrated optical laser lines project exact reel core placement intervals to expedite rewind setup.
  • Pneumatic Differential Ball Friction Shafts: Compensate for gauge thickness variations across wide webs, guaranteeing identical tension on every slit roll.
  • Continuous Venturi Waste Trim Blower: High-velocity pneumatic suction unit channeling trimmed margin salvage directly into centralized disposal bins.

Note: Optional automation enhancements are fully integrated into the centralized PLC touchscreen control system.

Primary Industrial Applications

  • Flexible Food Packaging Films: High-speed precision slitting of plain, metallized, and printed BOPP, CPP, and PET films for flow-wrapping and pouches.
  • Optical & Electronics Grade Films: Converting surface-protective films, release liners, and polarization base films with strict zero-scratch handling.
  • High-Barrier Laminates & Retort Pouches: Slitting multi-layer co-extruded polymers and foil laminates with clean, burr-free shear cuts.
  • Industrial Shrink Sleeves & Overwraps: High-throughput narrow reel converting for PVC, PETG, and polyolefin shrink film labeling lines.

Frequently Asked Questions (FAQ)

Q: How do operators decide between rotary shear and razor blade slitting for plastic films?

A: Razor blade slitting in grooved rollers is optimal for thin, high-clarity films like BOPP and PET under 50 μm to achieve mirror-smooth edges. Rotary shear slitting provides higher shearing force and longer blade service life for heavier-gauge or composite barrier films like CPP and laminates.

Q: How does the integrated static elimination system protect high-speed web transport?

A: Rapid film travel generates substantial electrostatic friction. The active ionizing bars continuously neutralize surface charges at critical web release points, preventing airborne particulate attraction, operator static shock, and roll inter-layer blocking.

Q: How does MEAREG support custom machine builds, FAT testing, and international delivery?

A: As an experienced equipment builder in Guangdong, MEAREG customizes web widths, knife configurations, and power voltages to your exact plant requirements. Every slitter undergoes material Factory Acceptance Testing (FAT) with client substrates before export packaging and on-site commissioning.

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Core Values: Striving for Excellence, Pragmatic Innovation, Customer First, Integrity and Win-Win.

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Contact Information

Facility: Room A9-401, No.1 Chenwu Road, Zhongkai High-tech Zone, Huizhou, Guangdong, China

Phone: +86 13692813452

Email: info@magerui.com

Business Scope: Worldwide Export & Turnkey Engineering

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